投资回报自动化生产
Introduction
Enabling production with vision guided robotics solutions and replacing costly inflexible mechanical procedures with vision technology leads to a more flexible and cost-efficient production. Bottlenecks can be reduced, robots with “eyes” increase accuracy and capital expenses are reduced thus bringing tangible cost savings in very short time.
Reduce capital costs
持久的节约成本和没有机器down-time-In the automotive industry pressure from overseas manufacturing is high and so it is critical that costs are kept down. In one particular customer application, damage to a tool in the tooling machine could cost up to $ 5,000 to repair, not to mention the scrap and machine downtime. By implementing a vision solution and eliminating costly tooling equipment, the customer saved money made his life easier.
在多条线上取消了5,000美元的维修工作，这意味着该公司在6个月内获得了持久的投资回报。他们在废料和机器停机时间上节省的东西提高了他们的底线，并在财务上继续产生积极影响。
总估计储蓄：$ 100,000
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Optimize production
带有“眼睛”的机器人可以节省金钱并使事情变得更容易 - 对于领先的机器人制造商负担能力，当机器人用“眼睛”配备机器人时，是一个关键考虑因素。成本辩护在这项业务中至关重要，与传统视觉系统相比，内在®视觉系统要便宜得多。这意味着现在可以自动化曾经过于良好成本的过程。例如，在采摘垃圾箱的应用中，可以节省切实的劳动力，因此大多数视觉指导的机器人应用的投资回报率少于一年。
For one major supplier in the US their average labor costs were about $ 20 an hour. When they implemented a vision guided robotic solution they reduced these costs to approximately $ 5 an hour saving at least $ 15 per hour. Manpower can be better utilized and there is the added bonus that allows them to keep manufacturing in their own country, while still being able to compete in the world market.
Total estimated labor savings for one year: $ 160,000
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消除昂贵的机械设备
通过在机器中部署视觉系统，用于焊接小型金属零件的德国激光器制造商通过在其机器中部署视觉系统来提高生产，从而消除了夹紧和定位设备的需求。这意味着操作方法具有新的灵活性，自动化增加并提高了生产质量。废物减少并削减生产成本。
公司为每台机器配备视觉系统的成本要少得多，然后再配备昂贵的固定设备。该公司还获得了提高的灵活性和更低的维护成本，这是一项奖金，使他们能够通过消除昂贵的资本成本来迅速获得投资回报。在每台机器上，该公司节省了约2000美元的成本和维护。
总估计节省：$ 120,000
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降低设备成本
The ability of a Checker® vision sensor to self trigger a rejection station on a bottling line reduced the company’s equipment costs by 20%. The sensor identifies defective bottles and alerts the rejection station to knock defective bottles out of the line. The sensor also inspects for incorrectly placed caps, proper placement of tamper evident cap safety rings, appropriate fill levels, and other problems that can occur out of sight or under the caps. The need for extra parts or line equipment is eliminated greatly reducing costs and increasing both production speed and quality control.
Total estimated savings: $ 8,000
